Plastic injection moulding options offer an extremely versatile method of producing parts and products. In fact, companies consider this one of the preferred methods for manufacturing parts because it has multiple advantages over other methods of plastic moulding. Not only do plastic injection moulding options provide simpler and more reliable results, but they also prove extremely efficient. You should have no doubts about using this method to manufacture parts, and you need only look at some of the many benefits to understand exactly why you should consider the option.
Complex Geometry
The injection moulds are subjected to extremely high pressure. As a result, the plastic within the moulds is pressed harder against the mould compared to any other moulding process. Due to this excessively high pressure, companies find it possible to add a large amount of details into the design of the part. Furthermore, due to high pressure during the moulding process, complex and intricate shapes can easily be designed and manufactured which otherwise would have been too complicated and expensive to manufacture.
In short, you stand to save time and money by utilising plastic injection moulding in Melbourne. No matter what you must manufacture to keep your machinery functional and reliable, you can rely on the right moulding companies to provide unparalleled results. For this reason, companies across Melbourne, and the whole of Australia, consider this option their best means of saving effort and following a strict budget.
Efficiency
Once the injection moulds have been designed to the customer’s specifications, and the presses pre-programmed, the actual moulding process is quite quick compared to other methods of moulding. The plastic injection moulding process hardly takes time, and this allows more parts to be manufactured from a single mould. The high production output rate makes plastic injection moulding more cost effective and efficient. For companies with the need for high quantities of machine components, such a benefit cannot be ignored. In short, any other option would only increase time wasted and highly increase the overall cost of production. For companies just starting out, or that must produce thousands of a product a day, this process is ideal.
Strength
In plastic injection moulding, it is possible to use fillers in the injection moulds. These fillers reduce the density of the plastic during the process of being moulded and also help in adding greater strength to the part after it has been moulded. In fields where parts need to be strong and durable, plastic injection has an option that other moulding processes do not offer. A single mistake, due to an improperly designed and inadequately reinforced component, can put a company out by thousands. For this reason, companies rely on plastic injection moulding.
Automation
Plastic injection moulding is an automated process. A majority of the injection moulding process is performed by machines and robotics, which a sole operator can control and manage. Automation helps to reduce manufacturing costs, as the overheads are significantly reduced. Furthermore, with a reduced labour force the overall cost of manufacturing the parts is reduced and this cost saving can easily be passed on to the customer. Finally, automation allows for making precise and accurate injection moulds. Computer aided design (CAD), and computer aided manufacturing (CAM), allow close tolerances during the making of the moulds.
